Mercedes S-Class
+ Mercedes-Benz Cars of a class S (W-140)
+ Operation manual
+ Routine maintenance
- Engine
Compression check in engine cylinders
Engine check by means of the vacuum gage
Belt of a streaming drive of auxiliary units
+ 6-cylinder petrol engines (M104.944 and M104.990/994)
+ 8-cylinder petrol engines (M119.970/981 and M119.971/981)
+ 12-cylinder petrol engines (M120.980/982)
+ 6-cylinder diesel engines (OM603.971)
+ 6-cylinder diesel engines (OM606.961)
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ gear shifting Box
+ Avtomaticheckaya transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
|
Engine
Specifications
General parameters
|
|
Separate characteristics are provided also in the text of Head and in case of obligation of their performance are allocated with a bold print. |
Engine
|
|
Specifications were defined according to EU instructions. All data are valid for cars in base execution with the catalytic converter. Depending on elements of a special complete set data can differ from each other. On this matter you can receive references on any HUNDRED Mercedes-Benzs.
|
General characteristics
|
Model |
Years вып. |
Code by VIN |
Type of engine/system of supply of fuel |
Volume, cm3 |
Quantity and расп. c ditch |
Capacity, hp/kW |
Torque, Nanometer |
Max. speed, km/h |
Notes |
| 300SE 2.8 |
92-93 |
140.028 |
M104.944HFM |
2799 |
R6 |
193/142 |
270 |
215 |
|
| S280 |
93-94 |
| 300SE (SEL) |
91-93 |
140.032 (033) |
M104.990LH |
3199 |
R6 |
231/170 |
315 |
225 |
|
| S320 |
93-98 |
M104.944HFM |
| 300SD |
91-93 |
140.134 |
OM603.971 |
3449 |
R6 |
150/110 |
330 |
185 |
|
| S350 TD |
93-96 |
| S300 TD |
96-98 |
140.135 |
OM606.961 |
2996 |
R6 |
177/130 |
330 |
205 |
|
| 400SE (SEL) |
91-93 |
140.042 (043) |
M119.971LH and
M119.981ME |
4196 |
V8 |
279/205 |
400 |
245 |
|
| S420 |
93-98 |
| 500SE (SEL) |
91-93 |
140.050 (051) |
M119.970LH and
M119.980ME |
4973 |
V8 |
320/235 |
470 |
250 |
Ogr. 270 km/h |
S500 |
93-98 |
| 600SE (SEL) |
91-93 |
140.056 (057) |
M120.980LH and
M120.982ME |
5987 |
V12 |
394/290 |
570 |
250 |
Ogr. 290 km/h |
| S600 |
93-98 |
|
Rated power, kW (h.p.) / at rpm)//the Nominal torque, Nanometer (at rpm) |
| S280 |
142 (193)/5500//270/3750
|
| S320 |
170 (231)/5600//315/3750
|
| S420 |
205 (279)/5700//400/3900
|
| S300 |
TDI 130/4400//330/1600-3600
|
| S500 |
235 (320)/5600//470/3900
|
| S600 |
290 (394)/5200//570/3800
|
|
Number cylinders/type/worker volume, cm3/designation |
| S280 |
6/DOHC/2799/104
|
| S320 |
6/DOHC/3199/104
|
| S420 |
8/OHC/4196/119
|
| S300 |
TDI 6/DOHC/2996/606
|
| S500 |
8/OHC/4973/119
|
| S600 |
12/OHC/5987/120
|
|
Maximum turns, rpm |
| S280 |
6400
|
| S320 |
6400
|
| S420 |
6000
|
| S300 |
TDI 5300
|
| S500 |
6000
|
| S600 |
6000
|
|
Extent of compression |
| S280 |
Data are not provided
|
| S320 |
10.0:1
|
| S420, S500 |
11.0:1
|
| S600 |
Data are not provided
|
| S320CDI |
Data are not provided
|
|
Pressure of a compression, bar |
| S280 S320 |
10-14
|
| S420, S500, S600 |
13.5-15.5
|
| S300 |
TDI 26-32
|
|
Operating procedure of cylinders |
| S280, S320, S300 |
TDI 1-5-3-6-2-4
|
| S420, S500 |
1-5-4-8-6-3-7-2
|
| S600 |
1-12-5-8-3-10-6-7-2-11-4-9
|
Driving belt
|
(Generator/helmsman amplifier, air conditioner), mm |
| S280 |
2170/2257
|
| S320 |
2337/2440
|
| S420, S500 |
2460/-
|
| S300 |
TDI 6PKx2080/6PKx2120
|
| S600 |
2585/-
|
| Klapannye gaps |
are not regulated, since.
hydrojacks are applied
|
Major maintenance of the engine
M104 series engines
Sizes of bearings of camshafts
|
Nominal diameter, mm |
| Camshaft |
29.947 29.963
|
| Head of the block of cylinders |
30.000 30.021
|
|
Repair diameter, mm |
| Camshaft |
30.434 30.450
|
| Head of the block of cylinders |
30.500 30.525.
|
| Admissible purity of a surface of a bed, mm |
0.001-0.004
|
| Admissible konusnost, mm |
0.012
|
| Admissible shift of an axis, mm |
0.040
|
|
Люфт in the bearing, mm |
| The radial |
0.035
|
| The axial |
0.06-0.21
|
The sizes of directing plugs of valves Plugs from non-ferrous metal
|
|
The directing plug from non-ferrous metal (M104.990 engines of the first version) |
|
Diameters of openings in a head of the block of cylinders, mm |
| Nominal size |
13.50-13.51
|
| 1st nominal size |
13.53
|
| Repair size |
13.70
|
|
External diameter of the directing plug, mm / Color marking |
| Nominal size |
13.52-13.53/-
|
| 1st nominal size |
13.54-13.55/Gray-brown
|
| Repair size |
13.71-13.72/red
|
| Tightness, mm |
0.012-0.031
|
|
Internal diameter of the directing 1st version, mm |
| Inlet valve |
8.000-8.015
|
| Final valve |
9.000-9.015
|
|
Internal diameter of the directing 2nd version, mm |
| Inlet valve |
7.000-7.015
|
| Final valve |
8.000-8.015
|
|
Length of the "L" plug, mm |
| Inlet valve |
35.5
|
| Final valve |
37.9
|
|
Vystupaniye "from" the plug, mm |
| Inlet valve |
10.8-11.2
|
| Final valve |
8.2-8.6
|
Ceramic-metal plugs
|
|
The metal directing plug of the M104.990 engine (the second version) and M104.944/994 |
|
Diameter of an opening in a head of the block of cylinders, mm |
| Nominal size |
12.50-12.51
|
| 1st nominal size |
12.53
|
| Repair size |
12.70
|
|
External diameter of the directing plug, mm / Color marking |
| Nominal size |
12.54/-
|
| 1st nominal size |
12.56-12.57/-
|
| Repair size |
12.74-12.75/-
|
| Tightness, mm |
0.029-0.051
|
|
Internal diameter of the directing plug, mm |
| Inlet and final valves |
7.000-7.015
|
|
Length of the "L" directing plug, mm |
| Inlet and final valves |
37.5
|
|
Vystupaniye "from" the directing plug, mm |
| Inlet and final valves |
10.2-10.4
|
Sizes of saddles of valves Details of installation of saddles of valves
|
Inlet valve//Final valve |
| Nominal rates, mm |
| Diameter of D1 of an opening |
36 H6//32 Н6
|
| Diameter of the D saddle |
36.10-36.12/32.10-32.12
|
|
Repair values, mm |
| Diameter of D1 of an opening |
37.20 H6//33.20 Н6
|
| Diameter of the D saddle |
37.30/32.30
|
| Size "t" |
5.6-5.9
|
| Diameter of D2 |
30/25.6
|
Performance data of piston rings
|
Gaps of landing of rings in flutes of pistons, mm |
|
Characteristic |
Value |
| Top kompressionny ring |
0.20-0.40
|
| Bottom kompressionny ring |
0.20-0.40
|
| Maslosjemnoye ring |
0.20-0.45
|
|
Gaps in locks of rings, mm |
| Top kompressionny ring |
0.015-0.050
|
| Bottom kompressionny ring |
0.020-0.040
|
| Maslosjemnoye ring |
0.010-0.045
|
Sizes and weight of rods and shatunny bearings
|
|
|
2 — Designation
3 — Balancing грузик
4 — Bolt М9
5 — the Directing plug |
6 — the Top loose leaf
7 — Nizhny the loose leaf
8 — Adjusting ears
Arrow — the movement Direction |
|
Rods |
| Distance of "L" between centers heads of a rod, mm |
| М104.94 |
148.995-49.005
|
| М104.99 |
144.995-145.005
|
| Width "In" the bottom head of a rod, mm |
21.948-22.000
|
| Width of "b" of the top head of a rod, mm |
21.948-22.000
|
| Diameter of "D1" of the bottom head without loose leaves, mm |
51.600-51.619
|
| Diameter of "d1" of the top head under the plug, mm |
24.500-24.571
|
| Internal diameter of "d" of the plug of the top head of a rod, mm |
22.007-22.013
|
| Люфт a piston finger in the plug, mm |
0.013-0.018
|
| Admissible twisting of a rod, mm |
0.015
|
Tolerance from parallelism
top head of a rod and plug, mm |
0.07
|
| Admissible difference of scales of rods, g |
4
|
|
Cranked shaft |
| Diameters of shatunny necks, mm / color marking of a cheek of a crank |
| The nominal |
47.955-47.965/not marked
|
| The nominal |
1 47.945 - 47.955/orange
|
| The nominal |
2 47.935 - 47.945/dark blue
|
| 1st repair size |
47.700-47.715/-
|
| 2nd repair size |
47.450-47.465/-
|
3rd repair size
|
47.200-47.215/-
|
| 4th repair size |
46.950-46.965/-
|
|
Width of shatunny necks, mm |
| Nominal size |
27.958-28.042
|
| Repair size |
to 28.300
|
|
Loose leaves of shatunny bearings |
| Thickness of a wall, mm |
| Nominal size |
| Red marking |
1.806-1.810
|
| Yellow marking |
1.810-1.814
|
| Dark blue marking |
1.814-1.818
|
| Nominal 1 (it is not delivered as the spare part) |
| Red marking |
1.811-1.815
|
| Yellow marking |
1.815-1.819
|
| Dark blue marking |
1.819-1.823
|
| Nominal 2 (it is not delivered as the spare part) |
| Red marking |
1.816-1.820
|
| Yellow marking |
1.820-1.824
|
| Dark blue marking |
1.824-1.828
|
| 1st repair size (Yellow marking) |
1.995-1.999
|
| 2nd repair size (Yellow marking) |
2.060-2.064
|
| 3rd repair size (Yellow marking) |
2.185-2.189
|
| 4th repair size (Yellow marking) |
2.310-2.314
|
Sizes of a cranked shaft and radical bearings
|
Control sizes |
| Admissible konusnost of radical and shatunny necks of a cranked shaft, mm |
0.002 |
|
Admissible ovality on 54 mm of length, mm |
| Radical necks |
0.010 |
| Shatunnye of a neck |
0.010 |
| Tolerance of an axis of the established loose leaves, mm |
0.02 |
|
Radius internal galtel, mm |
| Radical necks 1.9-2.1 |
|
| Shatunnye of a neck 1.9-2.1 |
|
|
Repair sizes |
| Diameter of a radical neck, mm / Color/alphabetic marking on a forward part of a cranked shaft |
| The nominal |
| 57.960-57.965/Siny/in |
| 57.955-57.960/Zhelty/G |
| 57.950-57.955/Krasny/R |
| Nominal 1 |
| 57.945-57.950/Bely/W |
| 57.940-57.845/Purpurny/V |
| 1st repair size |
57.705-57.715/-/- |
| 2nd repair size |
57.450-57.465/-/- |
| 3rd repair size |
57.205-57.215/-/- |
| 4th repair size |
57.955-57.965/-/- |
Alphabetic marking
|
|
Color marking is put on No. No. 8 and 9 counterbalances, an alphabetic reference - on a forward part of a cranked shaft.
|
|
Width of a radical neck, mm / |
| Nominal size |
| 24.500-24.533/-/0 |
| Nominal 1 |
| 24.600-24.633/Krasny/1 |
| 1st repair size |
24.700-24.733/-/- |
| 2nd repair size |
24.900-24.933/-/- |
| 3rd repair size |
25.000-25.033/-/- |
| 4th repair size |
-/-/- |
Selection of thickness of loose leaves of radical bearings
|
The nominal size (Diameter of an opening under a neck of the radical bearing of 58.00 mm) |
| Dark blue label (index 52) |
| Thickness of the top loose leaf, mm |
2.255-2.260
|
| Thickness of the bottom loose leaf, mm |
2.255-2.260
|
| Yellow label (index 54) |
| Thickness of the top loose leaf, mm |
2.260-2.265
|
| Thickness of the bottom loose leaf, mm |
2.260-2.265
|
| Red label (index 56) |
| Thickness of the top loose leaf, mm |
2.265-2.270
|
| Thickness of the bottom loose leaf, mm |
2.265-2.270
|
|
The nominal size 1 (Diameter of an opening under a neck of the radical bearing of 58.00 mm) |
| White-dark blue label (index 57) |
| Thickness of the top loose leaf, mm |
—
|
| Thickness of the bottom loose leaf, mm |
2.263-2.268
|
| White and yellow label (index 58) |
| Thickness of the top loose leaf, mm |
—
|
| Thickness of the bottom loose leaf, mm |
2.268-2.273
|
| White-red label (index 60) |
| Thickness of the top loose leaf, mm |
—
|
| Thickness of the bottom loose leaf, mm |
2.273-2.278
|
|
The 1st repair size (Diameter of an opening under a neck of the radical bearing of 57.75 mm) |
| Dark blue label (index 52) |
| Thickness of the top loose leaf, mm |
2.375-2.380
|
| Thickness of the bottom loose leaf, mm |
2.375-2.380
|
| Yellow label (index 54) |
| Thickness of the top loose leaf, mm |
2.380-2.385
|
| Thickness of the bottom loose leaf, mm |
2.380-2.385
|
|
The 2nd repair size (Diameter of an opening under a neck of the radical bearing of 57.50 mm) |
| Dark blue label (index 52) |
| Thickness of the top loose leaf, mm |
2.500-2.505
|
| Thickness of the bottom loose leaf, mm |
2.500-2.505
|
| Nominal width of the loose leaf, mm |
19.979-20.000
|
|
Diameter of beds of radical bearings of a cranked shaft, mm |
| No. No. 1, 5, 7 bearings |
| 1 kerneniye |
62.500-62.505
|
| 2 kerneniye |
62.506-62.513
|
| 3 kerneniye |
62.513-62.519
|
| No. No. 2, 3, 4, 6 bearings |
| 2 kerneniye |
62.500-62.506
|
| 3 kerneniye |
62.506-62.519
|
Sizes and designations of cylinders and pistons
|
Diameters of cylinders//pistons, mm |
| Nominal size (89.9 mm) |
| Marking of group of the admission of A |
89.900-89.906/89.873-89.879
|
| Marking of group of the admission by the X-th |
89.906-89.912/88.878-89.886
|
| Marking of group of the admission In |
89.912-89.918/89.885-89.891
|
| 1st repair size (+ 0.25 mm) |
| Marking of group of the admission of A |
90.150-90.156/90.123-90.129
|
| Marking of group of the admission X |
90.156-90.162/90.128-90.136
|
| Marking of group of the admission In |
90.162-90.168/90.135-90.141
|
| 2nd repair size (+ 0.5 mm) |
| Marking of group of the admission of A |
90.400-90.406/90.373-90.379
|
| Marking of group of the admission X |
90.406-90.412/90.378-90.386
|
| Marking of group of the admission of B |
90.412-90.418/90.385-90.391
|
|
|
Marking (except AMG engines) is put on a convex part of the piston and beaten out on an interfaced surface of the block of cylinders. |
Sizes of the block of cylinders
| Height, mm |
282.25-282.35
|
| Minimum admissible height after обработки1), mm |
281.95
|
|
Admissible roughness of an interfaced surface of the block of cylinders, mm |
| The top |
0.03
|
| The bottom |
0.04
|
| 1) After processing of the block of cylinders height change no more than on 0.4 mm is allowed. |
M119 series engines
Sizes of bearings of camshafts
|
Diameter of beds of bearings of camshafts in a head of the block of cylinders, mm |
| Nominal size |
28.000 28.021
|
| Repair size |
28.500 26.521
|
|
Diameter of a neck of the bearing of a camshaft, mm |
| The nominal |
27.960 2.947
|
| The repair |
28.447 28.460
|
|
Люфт in bearings of a camshaft, mm |
| The radial |
0.053-0.061
|
| The axial |
0.050-0.150
|
The sizes of directing plugs of valves
|
|
The directing plug from non-ferrous metal (M104.990 engines of the first version) |
|
Plugs from non-ferrous metal (only M119.97 engines) |
| Diameters of openings in a head of the block of cylinders, mm |
| Nominal size |
13.50-13.51
|
| 1st nominal size |
13.53
|
| Repair size |
13.70
|
| External diameter of the directing plug, mm / color marking |
| Nominal size |
13.51-13.53/-
|
| 1st nominal size |
| |
13.52-13.53/gray-green
|
| |
13.54-13.55/gray-brown
|
| Repair size |
13.71-13.72/red
|
| External diameter of the directing plug, mm / color marking |
| Internal diameter directing, mm |
| Inlet and final valves |
7.000-7.015
|
| External diameter of the directing plug, mm / color marking |
| Length of the "L" plug, mm |
| Inlet valve |
35.5
|
| Final valve |
37.9
|
| Distance "and" (inlet valve), mm |
2.7-2.9
|
| «b» distance (inlet and final valves), mm |
5.4-5.6
|
| Distance "with" (inlet and final valves), mm |
10.8-11.2
|
|
Ceramic-metal plugs (all engines of the M119 series) |
| Diameter of an opening in a head of the block of cylinders, mm |
| Nominal size |
12.50-12.51
|
| 1st nominal size |
12.53
|
| Repair size |
12.70
|
| External diameter of the directing plug, mm / Color marking |
| Nominal size |
12.54-12.55/-
|
| 1st nominal size |
12.56-12.57/grey
|
| Repair size |
12.74-12.75/red
|
| Internal diameter of the directing plug, mm |
| Inlet and final valves |
7.000-7.015
|
| Length of the "L" directing plug, mm |
| Inlet and final valves |
37.5
|
| Distance "and", mm |
—
|
| «b» distance (inlet and final valves), mm |
5.4-5.6
|
| Distance "with" (inlet and final valves), mm |
10.2-10.4
|
Sizes of saddles of valves
M119.970 engines
|
Nominal sizes |
| Diameter of "D1" of an opening in a head of the block of cylinders, mm |
| Inlet valves |
39 Н6
|
| Final valve |
34 Н6
|
| Diameter of the "D" saddle, mm |
| Inlet valves |
39.10-39.09
|
| Final valves |
34.10-34.09
|
|
Repair sizes |
| Diameter of "D1" of an opening in a head of the block of cylinders, mm |
| Inlet valves |
40.20 Н6
|
| Final valves |
35.20 Н6
|
| Diameter of the "D" saddle, mm |
| Inlet valves |
40.30
|
| Vypusenye valves |
35.30
|
| Size "t" (inlet and final valves), mm |
7.8-7.9
|
| Diameter of "D2", mm |
| Inlet valves |
38.47
|
| Final valves |
33.47
|
M119.971/980/982 engines
|
Nominal sizes |
| Diameter of "D1" of an opening in a head of the block of cylinders, mm |
| Inlet valves |
36 Н6
|
| Final valves |
34 Н6
|
| Diameter of the "D" saddle, mm |
| Inlet valves |
36.10-36.09
|
| Final valves |
34.10-34.09
|
|
Repair sizes |
| Diameter of "D1" of an opening in a head of the block of cylinders, mm |
| Inlet valves |
37.20 Н6
|
| Final valves |
35.20 Н6
|
| Diameter of the "D" saddle, mm |
| Inlet valves |
37.30
|
| Final valves |
35.30
|
| Size "t" (inlet and final valves), mm |
7.8-7.9
|
| Diameter of "D2", mm |
| Inlet valves |
35.47
|
| Final valves |
33.47
|
Sizes and designations of cylinders and pistons
|
|
|
A — the Longitudinal direction
B — the Cross-section direction
and — the Top point of a course of the top kompressionny ring |
b — the Bottom dead point
with — the Bottom point of a course of a maslosjemny ring
1, 2, 3 — Points of measurements |
M119.960/970/972/974 series engines
|
Diameters of pistons//cylinders, mm |
| Nominal size (96.5 mm) |
| Designation 0 (index 52) |
96.483-96.493/96.498-96.503
|
| Designation 0 + (Index 53) |
96.488-96.498/96.503-96.508
|
| Designation 1 (Index 54) |
96.493-96.503/96.508-96.513
|
| Designation 1 + (Index 55) |
96.498-96.508/96.513-96.518
|
| Designation 2 (Index 56) |
96.503-96.513/96.518-96.523
|
| 1st repair size (+0.5 mm) |
| Designation 0 |
96.983-96.993/96.998-97.003
|
| Designation 1 |
96.993-97.003/97.008-97.013
|
| Designation 2 |
97.003-97.013/97.018-97.023
|
| The 2nd repair (+1.0 mm) |
| Designation 0 |
97.483-97.493/97.498-97.503
|
| Designation 1 |
97.493-97.503/97.508-97.513
|
| Designation 2 |
97.503-97.513/97.518-97.523
|
M119.980/982/970/972/974 series engines
|
Diameters of pistons//cylinders, mm |
| Nominal size (96.5 mm) |
| A designation (index 52) |
96.482-96.495/96.500-96.508
|
| Designation In (an index 54) |
96.491-96.504/96.508-96.516
|
| Designation With (an index 56) |
96.499-96.512/96.516-96 524
|
| The 1st repair (+0.5 mm) |
| A designation |
96.982-96.995/97.000-97.008
|
| Designation In |
96.991-97.004/97.008-97.016
|
| Designation |
With 96.999-97.012//97.016-97.024
|
| The 2nd repair (+1.0 mm) |
| A designation |
97.482-97.495/97.000-97.508
|
| Designation In |
97.491-97.504/97.508-97.516
|
| Designation With |
97.499-97.512/97.516-97.524
|
M119.971/975/981/985 engines (digital designation)
|
Diameters of pistons//cylinders, mm |
| Nominal size (92.0 mm) |
| Designation 0 (index 52) |
91.983-91.993/91.998-91.003
|
| Designation 0 + (index 53) |
91.988-91.998/92.003-92.008
|
| Designation 1 (index 54) |
91.993-92.003/92.008-92.013
|
| Designation 1 + (index 55) |
91.998-92.008/92.013-92.018
|
| Designation 2 (index 56) |
92.003-92:013/92.018-92.023
|
| The 1st repair (+0.5 mm) |
| Designation 0 |
92.483-92.493/92.498-92.503
|
| Designation 1 |
92.493-92.503/92.508-92.513
|
| Designation 2 |
92.503-92.513/92.518-92.523
|
| The 2nd repair (+1.0 mm) |
| Designation 0 |
92.983-92.993/92.998-93.003
|
| Designation 1 |
92.993-93.003/93.008-93.013
|
| Designation 2 |
93.003-93.013/93.018-93.023
|
M119.971/975/981/985 engines (alphabetic reference)
|
Diameters of pistons//cylinders, mm |
| Nominal size (96.5 mm) |
| A designation (index 52) |
91.982-91.995/92.000-92.008
|
| Designation In (an index 54) |
91.991-92.004/92.008-92.016
|
| Designation With (an index 56) |
91.999-92.012/92.016-92.024
|
| The 1st repair (+0.5 mm) |
| A designation |
92.482-92.495/92.500-92.508
|
| Designation In |
92.491-92.504/92.508-92.516
|
| Designation With |
92.499-92.512/92.516-92.524
|
| The 2nd repair (+1.0 mm) |
| A designation |
92.982-92.995/93.000-93.008
|
| Designation In |
92.991-93.004/93.008-93.016
|
| Designation With |
92.999-93.012/93.016-93.024
|
Sizes of rods
Rods
| Distance of "L" between centers heads of a rod, mm |
154.450-154.550/148.950-149.050
|
| Width "In" the bottom head of a rod, mm |
24.857-24.890/24.857-24.890
|
| Width of "b" of the top head of a rod, mm |
27.900-28.000/21.900-22.100
|
| Diameter of the "D" bottom head without loose leaves, mm |
51.600-51.619/51.600-51.619
|
| Diameter of "d1" of the top head under the plug, mm |
26.007-26.013/24.007-24.013
|
Internal diameter of "d" of the plug of the top head
rod, mm |
29.000-29.021/27.000-27.210
|
| Люфт a piston finger in the plug, mm |
0.007-0.018
|
Sizes of a cranked shaft, radical and shatunny bearings
Engines with the adjusting bearing
|
Diameter of a neck of a cranked shaft, mm |
| The nominal |
| Dark blue marking |
63.965
|
| Yellow marking |
63.960
|
| Red marking |
63.955
|
| The 1st repair |
63.700
|
2nd repair size
|
63.450
|
| 3rd repair size |
63.200
|
| 4th repair size |
62.950
|
|
Width of a radical neck with the adjusting bearing, mm |
| Nominal size |
27.021
|
| Limiting admissible size |
27.50
|
|
Diameter of a neck of a cranked shaft, mm |
| The nominal |
47.955
|
| The 1st repair |
47.705
|
| 2nd repair size |
47.455
|
| 3rd repair size |
47.205
|
| 4th repair size |
46.955
|
|
Width of a radical neck, mm |
| Nominal size |
50.100
|
| Limiting admissible size |
50.30
|
|
Diameter of openings under radical bearings, mm |
| Dark blue marking |
68.486
|
| Yellow marking |
68.492
|
| Red marking |
68.500
|
| Diameter of openings under shatunny bearings, mm |
51.619
|
Admissible ovality and konusnost of the radical
and shatunny necks of a cranked shaft, mm |
0.01
|
|
Radial gap in radical bearings, mm |
| New shaft |
0.021-0.045
|
| Maximum permissible value |
0.09
|
|
Radial gap in shatunny bearings, mm |
| New shaft |
0.030-0.055
|
| Maximum permissible value |
0.080
|
|
Axial люфт cranked shaft, mm |
| New shaft |
0.10-0.22
|
| Maximum permissible value |
0.30
|
|
Axial люфт rods, mm |
| New shaft |
0.22-0.38
|
| Maximum permissible value |
0.50
|
Compliance of color and dot marking of loose leaves of radical bearings and block of cylinders
|
Parameters |
Marking |
| Dot marking on the block of cylinders |
1 point |
2 points |
3 points |
| Color marking on covers подшип-ников / block molding |
The dark blue |
The yellow |
The red |
| Color marking of the top loose leaves |
The dark blue |
The yellow |
The red |
| Color marking of the bottom loose leaves |
The dark blue |
The yellow |
The red |
Engines with persistent half rings
|
Diameter of a neck of a cranked shaft/thickness of persistent half rings, mm |
| Nominal size |
| Dark blue marking |
63.960-63.965/2.20
|
| Yellow marking |
63.955-63.960/2.25
|
| Red marking |
63.950-63.955/2.30
|
| 1st nominal size |
63.945-63.950
63.940-63.945
63.935-63.940
|
| Width of a neck of a cranked shaft, mm |
27.000-27.033
|
| Diameter of a neck of a cranked shaft, mm |
47.955-47.965
|
| Width of a neck of a cranked shaft, mm |
50.000/50.100
|
| Diameter of openings under radical bearings, mm |
| Dark blue marking |
68.480-68.486
|
| Yellow marking |
68.986-68.492
|
| Red marking |
68.492-68.500
|
Diameter of openings under the shatunny
bearings, mm |
51.600-51.619
|
Admissible ovality and konusnost of the radical
and shatunny necks of a cranked shaft, mm |
0.01
|
| Radial gap in radical bearings, mm |
| New shaft |
0.021-0.045
|
| Maximum permissible value |
0.09
|
| Radial gap in shatunny bearings, mm |
| New shaft |
0.030-0.055
|
| Maximum permissible value |
0.080
|
| Axial люфт cranked shaft, mm |
| New shaft |
0.10-0.22
|
| Maximum permissible value |
0.30
|
| Axial люфт rods, mm |
| New shaft |
0.22-0.38
|
| Maximum permissible value |
0.50
|
Compliance of color and dot marking of loose leaves of radical bearings and block of cylinders
|
Parameters |
Marking |
| Dot marking on the block of cylinders |
1 point |
2 points |
3 points |
| Color marking on covers подшип-ников / block molding |
The dark blue |
The yellow |
The red |
| Color marking of the top loose leaves |
The dark blue |
The yellow |
The red |
| Color marking of the bottom loose leaves |
The dark blue |
The yellow |
The red |
M120 series engines
Code designations of camshafts
|
M120.980 series engines on No. 010 822 |
| Right inlet camshaft |
29
|
| Left inlet camshaft |
30
|
| Right final camshaft |
27
|
| Left final camshaft |
28
|
|
Engines of the M120.980 series with No. 010 823 and М120.982 |
| Right inlet camshaft |
33
|
| Left inlet camshaft |
34
|
| Right final camshaft |
31
|
| Left final camshaft |
32
|
The sizes and details of installation of directing plugs of valves
|
|
Details of installation of directing plugs of valves |
|
Plugs from non-ferrous metal |
| Internal diameter of the directing plug, mm |
| Inlet valve |
7.000-7.015
|
| Final valve |
8.000-8.015
|
| Length of the directing plug "L", mm |
37.5
|
| Tightness in a head of the block of cylinders |
0.029-0.051
|
| Lock ring |
It is not established
|
| «a» distance |
2.7-2.9
|
| «b» distance |
5.4-5.6
|
| «c» distance |
8.2-8.6
|
|
The metallized plugs |
| Internal diameter of the directing plug, mm |
| Inlet valve |
7.000-7.015
|
| Final valve |
7.000-7.015
|
| Length of the directing plug "L", mm |
37.5
|
| Tightness in a head of the block of cylinders |
0.029-0.051
|
| Lock ring |
It is established
|
| «a» distance |
—
|
| «b» distance |
—
|
| «c» distance |
10.2-10.4
|
Sizes and designations of cylinders and pistons
|
Diameters of cylinders//pistons, mm |
|
Nominal size (89 mm) |
| Группа1) 0 |
89.000-89.008/88.978-88.988
|
| Group 1 |
89.008-89.016/88.988-88.998
|
| Group 2 |
89.016-89.024/88.998-89.008
|
|
1st repair size (+ 0.352) mm) |
| Group 0 |
89.350-89.358/89.328-89.338
|
| Group 1 |
89.358-89.366/89.338-89.348
|
| Group 2 |
89.361-89.374/89.348-89.358
|
|
2nd repair size (+0.72) mm) |
| Group 0 |
89.700-89.708/89.678-89.688
|
| Group 1 |
89.708-89.710/89.688-89.698
|
| Group 2 |
89.716-89.724/89.698-89.708
|
| 1) Group number on new engines is beaten out on an interfaced surface of the block of cylinders, the following cylinder |
| 2) Number of group is put on a piston skirt with paint and besides beaten out sideways on a piston skirt |
Sizes of rods
| Size "l", mm |
153.95-154.05
|
| Width of the bottom shatunny head "In", mm |
21.948-22.000
|
| Width of the top shatunny head of "b", mm |
19.90-20.10
|
| Diameter of an opening of the bottom head of a rod of "D1", mm |
51.600-51.619
|
| Diameter of an opening of the top head of a rod of "d1", mm |
24.500-24.521
|
| Internal diameter of the plug of the top head of a rod of "d", mm |
22.007-22.013
|
| Gap of landing of a piston finger in the plug of a rod, mm |
0.013-0.018
|
| Admissible difference of scales of rods assembled, g |
4
|
Sizes of a cranked shaft, radical and shatunny bearings
|
Diameter of a radical neck of a cranked shaft/thickness of persistent laying of the adjusting bearing, mm
|
| Nominal size |
57.960/2.15
57.955/2.20
57.950/2.25
|
| 1st nominal size |
57.945/2.35
57.940/2.40
57.935
|
| 1st repair size |
57.700
|
| 2nd repair size |
57.450
|
| 3rd repair size |
57.200
|
|
Diameter of shatunny necks, mm
|
| Nominal size |
47.955
|
| 1st repair size |
47.705
|
| 2nd repair size |
47.455
|
| 3rd repair size |
47.205
|
| Width of shatunny necks, mm |
24.225
|
| Diameter of beds of radical bearings, mm |
62.500
|
| Diameter of beds of shatunny bearings, mm |
61.600
|
Internal diameter of the radical
bearings, mm |
23.500
|
| Width of a shatunny neck, mm |
22.000
|
| Admissible ovality and konusnost of beds of bearings |
0.02
|
|
Radial gap, mm
|
| Radical bearings |
0.026-0.050
|
| Shatunnye bearings |
0.020-0.058
|
| Axial люфт cranked shaft, mm |
0.100-0.254
|
| Axial люфт rods, mm |
0.225-0.391
|
Compliance of color and dot marking of loose leaves of radical bearings and block of cylinders
|
Parameters |
Value |
| Dot marking on the block of cylinders |
1 point
|
2 points
|
3 points
|
—
|
—
|
| Color marking on covers of bearings |
The dark blue
|
The yellow
|
The red
|
—
|
—
|
| Color marking on a cranked shaft |
The dark blue
|
The yellow
|
The red
|
The white
|
The violet
|
| Color marking of the top loose leaves |
The dark blue
|
The yellow
|
The red
|
—
|
—
|
| Color marking of the bottom loose leaves |
The dark blue
|
The yellow
|
The red
|
The white
|
The violet
|
| Alphabetic marking on necks of radical bearings |
In
|
G
|
R
|
W
|
V
|
| The valid numbers of diameters on radical necks |
35-39
|
40-44
|
45-49
|
50-54
|
55-60
|
OM603 series engines
Sizes of rods
|
|
|
1 — the Rod
2 — Shatunnaya a cover
3 — the Plug
4 — Directing grooves
5 — Shatunny a bolt
6 — Balancing грузики
7 — the Identification field (models with a turbo-supercharging)
8 — Grooves for installation of loose leaves
9 — the Oil channel (models with a turbo-supercharging) |
10 — the Oil channel (models without a turbo-supercharging)
11 — the Identification field (models without a turbo-supercharging)
b — Width of the top head of a rod
B — Width of the bottom head of a rod
d — Internal diameter of the plug of the top head of a rod
d1 — External diameter of the plug of the top head of a rod
D1 — Diameter of an opening of the bottom head of a rod
L — distance between centers openings of heads of a rod |
| Size "L", mm |
144.97-145.03
|
| Width of the bottom head of a rod "In", mm |
21.948-22.000
|
| Diameter of an opening of the bottom head of a rod of "D1" |
51.600-51.614
|
| Maximum admissible ovality and konusnost of an opening, mm |
0.02
|
| Internal diameter of the plug of the top head of a rod of "d", mm |
28.018-28.024
|
| External diameter of the plug, mm |
30.575-30.600
|
| Diameter of an opening of the top head of a rod (under the plug) «d1», mm |
30-500-30-525
|
| Люфт landings of a piston finger in the plug of a rod, mm |
0.007-0.018
|
Sizes of cylinders
|
Diameter of cylinders, mm
|
| The nominal |
89.0
|
| Dimensional group A |
89.000-89.006
|
| Dimensional group X |
89.007-89.012
|
| Dimensional group B |
89.013-89.018
|
| Tolerance of diameter of the cylinder in the longitudinal and cross-section directions, mm |
0.20
|
| Admissible konusnost, mm |
0.007
|
| Admissible ovality, mm |
0.07
|
| Limit of wear, mm |
0.05
|
The sizes of openings in the block of cylinders under installation of sleeves
|
|
|
D, D1 — Diameters under sleeve fillets
D2 — Diameter under a sleeve
T — Length of a sleeve
Т1 — Landing depth of a sleeve |
|
Diameter of "D2" under a sleeve in the block
cylinders, mm |
91.500-91.535
|
Diameter of "D1" under a sleeve fillet
in the block of cylinders, mm |
92.00-92.20
|
Diameter of "D" sleeves under a fillet
in the block of cylinders, mm |
94.15-94.25
|
| Length of a sleeve of "T", mm |
231.0-231.2
|
Landing depth of a sleeve of "T1", mm
|
1.0-1.2
|
| Width of a facet of "M", mm |
35
|
Sizes of a cranked shaft, radical and shatunny bearings
|
Diameter of a radical neck, mm |
| Nominal size |
57.940-57.965
|
| 1st repair size |
57.700-57.715
|
| 2nd repair size |
57.450-57.465
|
| 3rd repair size |
57.200-57.215
|
| 4th repair size |
56.950-56.965
|
|
Diameter of a radical neck, mm |
Nominal size
|
47.940-47.965
|
| 1st repair size |
47.700-47.715
|
| 2nd repair size |
47.450-47.465
|
| 3rd repair size |
47.200-47.215
|
| 4th repair size |
46.950-46.964
|
|
Adjusting width of radical necks, mm |
| Nominal size |
24.500-24.533
|
| 1st repair size |
24.600-24.633
|
| 2nd repair size |
24.700-24.733
|
| 3rd repair size |
24.900-24.933
|
| 4th repair size |
25.000-25.033
|
| Diameter of an opening under a cranked shaft, mm |
62.500-62.519
|
| Width of an opening under a cranked shaft at the established loose leaves, mm |
19.979-20.000
|
| Admissible ovality and konusnost of beds of loose leaves of radical bearings, mm |
0.02
|
|
Working gaps of radical bearings, mm |
| The new |
0.03-0.05
|
The admissible
|
0.08
|
|
Axial люфт cranked shaft, mm |
| The new |
0.10-0.25
|
| The admissible |
0.3
|
| Radial palpation of a cranked shaft, mm |
0.020-0.065
|
| Standard loose leaves of a cranked shaft for covers of bearings in diameter |
58 mm
|
| Repair diameter (color - dark blue), mm |
52
|
| Repair diameter (color yellow), mm |
54
|
| Repair diameter (color yellow), mm |
54
|
| Thickness of the loose leaf, mm |
2.260-2.265
|
| Repair diameter (color - red), mm |
56
|
| Thickness of the loose leaf, mm |
2.265-2.270
|
| Repair diameter (color white), mm |
57
|
| Thickness of the loose leaf, mm |
2.270-2.275
|
| Repair diameter (color purple), mm |
58
|
| Thickness of the loose leaf, mm |
2.275-2.280
|
OM606 series engines
Sizes of valves
|
|
1 — Adjusting labels for engine reduction in the provision VMT of the end of a step of compression of the piston of the first cylinder
2 — Blocking of an inlet camshaft by means of a core
3 — Make sure of correctness of combination of 1.5-millimetric openings in asterisks
4 — For fastening of asterisks of camshafts the disposable bolts which are subject to replacement without fail are used |
5 — Assembly of a natyazhitel of a chain
6 — At TNVD removal/installation the cranked shaft should be brought into situation 14 ° + 05 ° after VMT of the piston of the first cylinder
7 — the Bolt of an asterisk of TNVD has the left cutting.
8 — the Lock tool |
|
Diameter of a plate of the valve "D", mm |
| The inlet |
25.90-26.10
|
| The final |
28.90-29.10
|
Height of a cylindrical part (corbel)
plates of the valve "h", mm |
1.0-1.2
|
| Corner of a facet of a saddle of the valve |
45 ° 15'
|
|
Diameter of a core of the D1 valve, mm |
| The inlet |
6.955-6.97
|
| The final |
5.955-5.97
|
|
The full is long the valve "L", mm |
| The inlet |
105.5-105.9
|
| The final |
105.2-105.9
|
| Width of a working facet of a saddle of the valve, mm |
1.9
|
| Shift of an axis of a saddle of the valve concerning a core, mm |
0.03
|
|
Designation on the end of a core of the valve |
| The inlet |
A 606 13
|
| The final |
E 606 11
|
The sizes of directing plugs of valves
|
|
Details of installation of directing plugs of valves |
|
Diameter of an opening in a head of the block of cylinders, mm |
| The nominal |
12.50-12.51
|
| The 1st nominal |
12.53
|
The 1st repair
|
12.70
|
|
External diameter of the directing plug, mm |
| The nominal |
12.54-12.55
|
| The 1st nominal (color: gray) |
12.56-12.57
|
| The 1st repair (color: red) |
12.74-12.75
|
|
Internal diameter of the directing plug, mm |
| Inlet valve |
6.000-6.015
|
| Final valve |
6.000-6.015 (till 11.94)
7.000-7.015 (from 11.94)
|
| Length of the directing plug "L", mm |
37.5
|
Landing tightness in a block head
cylinders, mm |
0.029-0.051
|
| Size "a" |
—
|
| Size "b" |
—
|
| Size "s" |
10.2-10.04
|
Sizes of saddles of valves
Frezerovka and polishing of saddles of valves
Details of installation of a saddle of the valve
|
Internal diameter of the directing plug, mm |
| Width of a facet of a saddle of the valve "b", mm |
| Inlet valve |
1.0-1.5
|
| Final valve |
0.8-1.5
|
| Corner of a facet of a saddle of the valve |
45 ° 15'
|
| Adjustment corner in |
| Inlet valve |
15 ° 15'
|
| Final valve |
25 ° 15'
|
| Limiting ovality of a saddle of the valve, mm |
0.03
|
| Distance from an end face of a core of the valve to the bearing of a camshaft of "T", mm |
23.7-24.2
|
|
Depth of an opening "With" under a valve saddle in a head of the block of cylinders, mm |
| Standard ring |
| Inlet valve |
7.94-8.04
|
| Final valve |
7.924-8.02
|
| Repair ring |
| Inlet valve |
8.14-8:24
|
| Final valve |
8.12-8.23
|
|
Radius of "R", mm |
| Inlet valve |
0.2-0.4
|
| Final valve |
0.2-0.4
|
|
Diameter of "D2" of an opening under a saddle of the valve, mm |
| Nominal size |
| Inlet valve |
30.060-30.070
|
| Final valve |
28.000-28.013
|
| Repair size |
| Inlet valve |
30.250-30.266
|
| Final valve |
28.250-28.263
|
|
Overlapping of valves, mm |
| Inlet valve |
0.2-0.4
|
Final valve
|
0.2-0.4
|
|
Height of a saddle of the valve "N", mm |
| Nominal size |
| Inlet valve |
5.6
|
| Final valve |
5.6
|
| 1st repair size |
| Inlet valve |
5.6
|
| Final valve |
5.6
|
|
External diameter of the "D" saddle of the valve, mm |
| Nominal size |
| Inlet valve |
30.000-30.013
|
| Final valve |
27.97-28.07
|
| 1st repair size |
| Inlet valve |
30.31-30.32
|
| Final valve |
28.31-28.32
|
Sizes of rods
|
|
|
1 — the Rod
2 — Shatunnaya a cover
3 — the Plug
4 — Directing grooves
5 — Shatunny a bolt
6 — Balancing грузики
7 — the Identification field (models with a turbo-supercharging)
8 — Grooves for installation of loose leaves
9 — the Oil channel (models with a turbo-supercharging) |
10 — the Oil channel (models without a turbo-supercharging)
11 — the Identification field (models without a turbo-supercharging)
b — Width of the top head of a rod
B — Width of the bottom head of a rod
d — Internal diameter of the plug of the top head of a rod
d1 — External diameter of the plug of the top head of a rod
D1 — Diameter of an opening of the bottom head of a rod
L — distance between centers openings of heads of a rod |
Distance between centers shatunny
heads of "L", mm 1 |
48.7-149.3
|
Width of top «b» and bottom "In"
heads of a rod, mm |
21.48-22.00
|
Diameter of "D1" of the bottom head
rod, mm |
51.600-51.614
|
| Admissible ovality and konusnost of an opening of the bottom head of a rod, mm |
0.02
|
Admissible twisting of a rod
on 100 mm of length, mm |
0.1
|
Admissible difference in a deviation
from parallelism between heads
rod on 100 mm of length of a rod, mm |
0.045
|
Internal diameter of the plug top
heads of a rod of "d", mm |
28-018-28.024
|
External diameter of the plug, mm
|
30.575-30.600
|
| Diameter under the plug in a verkhneygolovka of a rod of "d1", mm |
30.500-30.525
|
Gap of a piston finger in the plug
top head of a rod, mm |
0.007-0.008
|
Maximum vystupaniye (Rz) of the plug
rod outside, micron |
5
|
| Maximum admissible difference of weight of rods, g |
2
|
The sizes of openings in the block of cylinders under installation of sleeves, mm
| Diameter of "D2" under a sleeve in a patch of light of cylinders, mm |
9.000-90.535
|
| Diameter of "D1" under a sleeve fillet in the block of cylinders, mm |
90.55-90.65
|
| Diameter of "D" sleeves under a fillet in the block of cylinders, mm |
92.65-92.75
|
| Length of a sleeve of "T", mm |
231.0-231.2
|
| Landing depth of the sleeve «Т1», mm |
1.0-1.2
|
Sizes of cylinders
|
|
|
A — the Longitudinal direction
B — the Cross-section direction
and — the Top point of a course of the top kompressionny ring |
b — the Bottom dead point
with — the Bottom point of a course of a maslosjemny ring
1, 2, 3 — Points of measurements |
|
Diameter, mm |
| The nominal |
87.0
|
| Dimensional group A |
87.000-87.006
|
| Dimensional group X |
87.007-87.012
|
| Dimensional group B |
87.013-87.018
|
Admissible limit of the cylinder in the longitudinal
and cross-section directions, mm |
0.20
|
Admissible konusnost of cylinders
new block, mm |
0.000-0.014
|
| Limit of wear, mm |
0.05
|
| Admissible ovality of cylinders, mm |
0.07
|
Sizes of a cranked shaft
Diameter of an opening
under a cranked shaft, mm |
62.500-62.519
|
Width of an opening under a cranked shaft
at the established loose leaves, mm |
19.979-20.000
|
Admissible ovality and konusnost
beds of loose leaves radical
bearings of a cranked shaft, mm |
0.02
|
| Working gap in radical bearings, mm |
| The new |
0.03-0.05
|
| Maximum permissible |
0.08
|
| Axial люфт cranked shaft, mm |
| The new |
0.10-0.25
|
| Maximum permissible |
0.3
|
| Radial palpation of a cranked shaft, mm |
0.020-0.065
|
| Nominal loose leaves of a cranked shaft for covers of bearings in diameter of 58 mm |
| Repair diameter (color - dark blue), mm |
52
|
| Thickness of the loose leaf, mm |
2.255-2.260
|
| Repair diameter (color - yellow), mm |
54
|
| Thickness of the loose leaf, mm |
2.260-2.265
|
| Thickness of the loose leaf, mm |
2.265-2.270
|
| Repair diameter (color - white), mm |
57
|
| Thickness of the loose leaf, mm |
2.270-2.275
|
| Repair diameter (color - purple), mm |
58
|
| Thickness of the loose leaf, mm |
2.275-2.280
|
| Loose leaves of the 1st repair size of a cranked shaft for covers of bearings in diameter of 57.70 mm |
| Thickness of the loose leaf, mm |
2.37
|
| Loose leaves of the 2nd repair size of a cranked shaft for covers of bearings in diameter of 57.40 mm |
| Thickness of the loose leaf, mm |
2.50
|
| Loose leaves of the 3rd repair size of a cranked shaft for covers of bearings in diameter of 57.20 mm |
| Thickness of the loose leaf, mm |
2.62
|
| Loose leaves of the 4th repair size of a cranked shaft for covers of bearings in diameter of 56.90 mm |
| Thickness of the loose leaf, mm |
2.75
|
Efforts of a tightening of carving connections, Nanometer
|
|
Order of a tightening of bolts of a head of the block of cylinders on models with petrol engines |
|
|
Order of a tightening of bolts of a head of the block of cylinders on models with diesel engines |
|
Bolts of a head of cylinders |
Petrol models (length to the basis
heads no more than 162.7 mm) |
55НЧм, +90 °, +90 °
|
| S300 TDI to 01.89 g (length to the basis of heads no more than 83.6, 105.6 and 118.6 mm) |
25НЧм, +40НЧм to wait for 10 mines, +90 °, +90 °
|
S300 TDI after 01.89 g (length to the basis
heads no more than 82, 104 and 117 mm)
|
15НЧм, +35НЧм, +90 ° to wait for 10 mines, +90 ° (М8 25НЧм)
|
|
Bolts of covers of radical bearings |
S280, S320 (length to the head basis
no more than 63.8 mm) |
55НЧм, +90 °,-100 °
|
| S420, S500 |
25НЧм, +50НЧм
|
| S300 TDI |
М11: 55НЧм, +90 °, М12: 90НЧм
|
| S600 |
М8: 30НЧм, М10: 50НЧм
|
|
Bolts of covers of shatunny bearings |
S280, S320 (length to the head basis
no more than 52.9 mm) |
30+90 °
|
| S420, S500, S600 |
45НЧм, +90 °,-100 °
|
| S300 TDI |
40НЧм, +90 °,-100 °
|
Flywheel bolts / driving disk
S280, S320, S420 (diameter of not carving part
no more than 8.1 mm for a flywheel, 8.0 mm
for a driving disk) |
30 Nanometers, +90 °
|
| S300 TDI |
40НЧм, +90 °,-100 °
|
| S500, S600 |
35НЧм, +90 °,-100 °
|
| Coupling basket on a flywheel |
25
|
|
Crankshaft pulley |
| S280, S320, S420, S500, S600 |
400
|
| S300 TDI |
200НЧм, +90 °
|
|
Bolts of asterisks of cam-shafts |
| S280, S320 |
Torx: 22,
The six-sided: 18,
Torx with a fillet: 20ì¼+90 °-100 °
|
| S420, S500 |
18
|
| S300 TDI |
25НЧм, +90 °
|
| S600 |
20НЧм, +90 °,-100 °
|
|
Cover of a bed of a cam-shaft |
| S280, S320, S600 |
21
|
| S420, S500 |
12
|
| S300 TDI |
25
|
|
Cover of rockers of a cam-shaft |
| S280, S320, S420, S500, S600 |
9
|
| S300 TDI |
10
|
|
Candles |
| S280, S320, S420, S500 |
25-30
|
| S600 |
25
|
| S300 TDI |
20
|
| Clips of nozzles |
30
|
| TNVD flange |
20
|
| Nozzle spray to the holder |
80
|
| Lambda probe |
50-60
|
| Detonation sensor |
20
|
| Series M engines |
104.94/99
|
| Bolts and nuts of fastening of the inlet pipeline to a head of the block of cylinders |
25
|
| Bolts of fastening of a cover of a head of the block of cylinders |
10
|
|
Bolts of fastening of a cover of a chain of a drive of GRM to the block of cylinders |
| М6 |
9
|
| М8 |
21
|
| Bolt of fastening of the tension device to the block of cylinders |
75
|
|
Bolt of fastening of fittings to a control plunzher |
| 1st version |
7
|
| 2nd version |
5Нм + 90 °
|
| Nut of regulator М20 |
65
|
| Drain stopper |
25
|
|
Bolts of fastening of the pallet to the block of cylinders |
| М6 |
10
|
| М8 |
25
|
| М10 |
40
|
| Oil pipelines to the pallet |
10
|
| Asterisk of the oil pump to the pump |
32
|
| Bolts of fastening of a cover of the oil pump M6 |
10
|
| The oil filter to the block of cylinders |
25
|
| Cover of the oil filter |
20
|
| The sensor of pressure of oil to the case of the oil filter |
20
|
M119.97/98 series engines
| Bolt of fastening of a cover of a head of the block of cylinders |
9
|
| Bolts of fastening of the inlet pipeline |
28
|
Bolt of fastening of the top part of the inlet
the pipeline to the lower part |
25
|
| Exhaust pipe to a final collector |
20
|
| Bolts of fastening of a final collector |
30
|
| Bolts of fastening of a cover of the case of the thermostat |
10
|
| Bolts of fastening of the pump of system of cooling |
21
|
M120.980/982 series engines
| Bolt of fastening of the inlet pipeline |
28
|
| Bolt of fastening of an intermediate flange |
28
|
| Nuts of fastening of a final collector |
30
|
| Bolt of fastening of forward cover М8 |
25
|
| Cover of a chain of a drive of GRM to the block of cylinders |
| М6 |
9
|
| М8 |
21
|
| Bolt of fastening of an air pump / arm of the generator |
25
|
| Stopper of a natyazhitel of a chain of a drive of GRM |
40
|
| The case of a natyazhitel of a chain of a drive of GRM in a cover of a chain of a drive of GRM |
80
|
| Nut of fastening of a flange to an asterisk |
65
|
| Bolt of fastening of fittings to a plunzher |
5Нм + 90 °
|
| Bolt of fastening of a cover of a camshaft |
21 °
|
| Bolts of fastening of a maslootrazhatel |
9
|
| Bolts of fastening of the pallet to the block of cylinders |
| М6 |
10
|
| М8 |
21
|
| М12 |
40
|
| Drain stopper М12 |
40
|
| Bolt of fastening of a maslootrazhatel to the pallet M12 |
9
|
| Asterisk of the oil pump |
28
|
| Bolts М6 of fastening of the coupling of the fan and pulley of the pump of system of cooling |
10
|
| Bolts М6 of fastening of the pump of system of cooling |
21
|
Om603.971 series engines
| The spring lever on a head of the block of cylinders |
21
|
| Bolt of fastening of a tension roller |
30
|
| Finger of the tension lever |
100
|
Shock-absorber of the tension device
to a head of the block of cylinders |
25
|
Shock-absorber of the tension device
to the tension lever |
20
|
Bolts of fastening of a cover of GRM to a head
block of cylinders |
Bolts of fastening of a cover of a head
block of cylinders |
10
|
Bolt of fastening of a cover of a chain of a drive
GRM to a head of the block of cylinders |
25
|
| Natyazhitel of a chain of a drive of GRM |
80
|
| Bolt М12 of the bearing of a cranked shaft |
90
|
| Bolts of fastening of the pallet |
| М6 |
10
|
| М8 |
25
|
| Bolt of fastening of the sensor of level of oil |
10
|
| Bolt of fastening of an asterisk of the oil pump |
32
|
| Nut of fastening of a cover of the oil pump |
25
|
| Bolt of fastening of the case of the oil filter to the block of cylinders |
25
|
| Bolt of fastening of a pulley of the pump of system of cooling |
15
|
| Bolt of fastening of the pump of system of cooling to the case |
10
|
| Bolt of fastening of the case of the pump of system of cooling to the block of cylinders |
10
|
Om606.961 series engines
| Bolt of fastening of a cover of a head of the block of cylinders |
10
|
Carving ring of the prechamber
in a head of the block of cylinders |
130
|
Bolt of fastening of the case the distributive
shaft to a head of the block of cylinders
|
15
|
| Bolt of fastening of a cover of a camshaft |
15
|
Bolt of fastening of a cover of a chain of a drive of GRM
to a head of the block of cylinders |
25
|
Bolt of fastening of a cover of a chain of a drive of GRM
to the block of cylinders |
10
|
| Natyazhitel of a chain of a drive of GRM |
80
|
Back nave
|
320
|
| Forward support to the holder |
35
|
| Back support to the holder (TDI) |
115
|
| The holder of a support to a fist |
Forward wheels
|
115
|
| Back wheels |
| To 07.93 g |
115
|
| After 08.93 g |
50
|
| Nuts of tips of steering drafts |
S280, S320, S300 TDI
|
50
|
| S420, S500, S600 |
55
|
| Wheels |
| S280, S320, S420, S500, S600 |
150
|
| S300 TD |
I 110
|
|
|
