Mercedes S-Class W-140

1991-1999 of release

Repair and car operation



Mercedes S-Class
+ Mercedes-Benz Cars of a class S (W-140)
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
- Gear shifting box
   Specifications
   Removal and transmission installation
   Forward cover of a transmission - installation details
   Removal and installation of a back cover of a transmission
   - РКПП 717.438
      Removal and installation of an intermediate case
      Check of a gap of leading and intermediate shaft
      Dismantling and assembly of a conducted shaft
      Removal and installation of leaders and conducted gear wheels
      Replacement of the RKPP ball bearings with No. 6141001
      Replacement of conic roller bearings of a transmission to No. 6141000
      The gear shifting mechanism - details of installation of elements
   + РКПП 717.454
+ Avtomaticheckaya transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



56822268



Removal and installation of leaders and conducted gear wheels

Conducting and conducted gear wheels of RKPP to No. 0210417

Removal

Conducting and conducted gear wheels of a transmission to No. 0210417

2 — the Leading shaft
20 — the Conducted shaft
40 — the Intermediate shaft
101, 114, 119 — Bolts
102, 103a, 110, 112 — Laying
103 — the Shaft
106 — the Finger
107 — the Blocking lever
108, 118 — the Plug

109 — the Blocking sheet spring
111 — the Nut
113 — the Blocking bearing
115 — the Sealing ring
116 — the Cover
117 — the Lever of inclusion of the 3/4th transfers
120 — the Lever of inclusion of the 1/2nd of transfers


 PERFORMANCE ORDER

1. Remove the blocking bearing (113).
2. Remove the lever of gear shifting (117) and a shaft (103) the 1/2nd transfers.
3. Take a conducted shaft (20) of the transmission case.
4. Remove the lever of gear shifting (120) and a shaft (103) 3/4th transfers.
5. Remove the lever with a fork and the coupling of gear shifting of the 3/4th transfers.
6. Remove an intermediate shaft (40) of the transmission case.
7. Remove a leading shaft (2) with the conic roller bearing and a ring of the synchronizer of the 4th transfer.
8. By means of a drift beat out external holders of bearings of an intermediate and leading shaft from the transmission case.
9. Unscrew a nut (111), выпрессуйте and remove a finger (106) with a blocking sheet spring (109), the blocking lever (107), the plug (108) and laying (110).

Installation

 PERFORMANCE ORDER

1. Establish the blocking lever (107), a blocking sheet spring (109), the plug (108) and laying (110) on a finger (106). Press a finger (106) through the transmission case from within and fix it a new nut (111).
2. Establish an intermediate shaft (40) in the transmission case.
3. Fix the coupling (10) with a fork (13) and the lever (14) on a leading shaft and the synchronizer so that the groove in the coupling (10) was directed up.
4. Insert a shaft (103) inclusions of the 3/4th transfers to the transmission case. Will grease a bolt (101) hermetics and screw it.
5. Insert the lever (117) of inclusion of the 3/4th transfers so that it was hooked with shlitsa of the lever of gear shifting. Insert the plug (118), grease a bolt (119) hermetic and tighten it.
6. Insert a leading shaft (20) into the transmission case.
7. Establish a shaft (103) inclusions of the 1/2nd of transfers to the case of a transmission (101), having greased it with hermetic, and tighten a fastening bolt.
8. Establish the lever of inclusion (117) 3/4th transfers so that it was hooked with shlitsa of the lever of gear shifting. Insert the plug (118), grease a bolt (119) hermetic and tighten it.
9. Insert the blocking bearing (113) into the transmission case so that one ball was established from top to bottom in the direction to a nut.
10. Tighten the blocking bearing (113) a bolt (114).

Conducting and conducted gear wheels of RKPP from No. 0210418 on No. 6141000

Removal

Conducting and conducted gear wheels of RKPP

from No. 0210418 on No. 6141000
2 — the Leading shaft
20 — the Conducted shaft
40 — the Intermediate shaft
101, 114, 119 — Bolts
102, 103a, 110, 112, 122, 123 — Laying
106 — the Finger
107 — the Blocking lever
108, 118 — the Plug
109 — the Blocking sheet spring

111 — the Nut
113 — the Blocking bearing
115 — the Sealing ring
116 — the Cover
117 — the switching Lever 3-/4-y transfers
120 — the switching Lever 1-/2-y transfers
121 — the Spring
124 — the Persistent bearing
125 — the Needle bearing
126 — the Disk
127 — the Lock ring
128 — the Ball bearing


 PERFORMANCE ORDER

1. Remove the blocking bearing (113).
2. Remove the lever of gear shifting (117) and a shaft (103) the 1/2nd transfers.
3. Take a conducted shaft (20) of the transmission case.
4. Remove the lever of gear shifting (120) and a shaft (103) 3/4th transfers.
5. Remove an intermediate shaft (40) of the transmission case.
6. Remove a leading shaft (2) with the conic roller bearing and a ring of the synchronizer of the 4th transfer.
7. Remove the needle bearing (125) and a disk (126) from a leading shaft (2).
8. Remove the needle bearing (125), the persistent bearing (124), laying (122), (123) and a spring (121) from a leading shaft.
9. Take an external holder of the bearing from intermediate and leading shaft by means of a drift.
10. Unscrew a nut (111), выпрессуйте and remove a finger (106) with blocking foliage a spring (109), the blocking lever (107), the plug (108) and laying (110).

Installation

 PERFORMANCE ORDER

1. Establish the blocking lever (107), a blocking sheet spring (109), the plug (108) and laying (110) on a finger (106). Press a finger (106) through the transmission case from within and fix it a new nut (111).

2. Using a drift, accurately hammer an external holder of the bearing until it will not act approximately on 2 mm (for an intermediate shaft) and on 6 mm (for a leading shaft).
3. Insert a leading shaft (2) with the conic roller bearing and the synchronizer of a plant louse of inclusion of the 4th transfer to the transmission case.
4. Establish an intermediate shaft (40) in the transmission case
5. Fix the coupling (10) with a fork (13) and the lever (14) on a leading shaft and the synchronizer so that the groove in the coupling (10) was directed up.
6. Insert a shaft (103) inclusions of the 3/4th transfers to the transmission case. Grease a bolt (101) hermetics and screw it.
7. Insert the lever (117) of inclusion of the 3/4th transfers so that it was hooked with shlitsa of the lever of gear shifting. Insert the plug (118), grease a bolt (119) hermetic and tighten it.
8. Insert a conducted ox (20) into the transmission case.
9. Establish a shaft (103) inclusions of the 1/2nd of transfers to the transmission case, having greased it with hermetic, and tighten a bolt of fastening (101).
10. Establish the lever of inclusion (117) 3/4th transfers so that it was hooked with shlitsa of the lever of gear shifting. Insert the plug (118), grease a bolt (119) hermetic and tighten it.
11. Insert the blocking bearing (113) into the transmission case so that one ball was established from top to bottom in the direction to a nut.
12. Tighten the blocking bearing (113) bolts (114).

Conducting and conducted gear wheels of RKPP with No. 6141001

Removal

Conducting and conducted gear wheels of RKPP with No. 6141001

1a, 128 — Ball bearings
1b, 127 — Lock rings
2 — the Leading shaft
20 — the Conducted shaft
40 — the Intermediate shaft
101, 114, 119 — Bolts
102, 103a, 110, 112, 122, 123 — Laying
103 — the Shaft
106 — the Finger
107 — the Blocking lever
108, 118 — Plugs

109 — the Blocking sheet spring
111 — the Nut
113 — the Blocking bearing
115 — the Sealing ring
116 — the Cover
117 — the switching Lever 3-/4-y transfers
120 — the switching Lever 1-/2-y transfers
121 — the Spring
122a — the Plug
125 — the Needle bearing
127 — the Lock ring
128 — the Ball bearing


 PERFORMANCE ORDER

1. Remove the blocking bearing (113).
2. Remove the lever of switching (117) and a shaft (103) the 1/2nd transfers.
3. Remove a lock ring (127) ball bearings (128) of an intermediate shaft (40).
4. Remove the forward ball bearing (128) from an intermediate shaft (40).
5. Take a conducted shaft (20) of the transmission case.
6. Remove the lever of switching (120) and a shaft (103) 3/4th transfers.
7. Remove the lever with a fork and the coupling of switching of the 3/4th transfers.
8. Remove an intermediate shaft (40) of the transmission case.
9. Remove a leading shaft (2) of the transmission case.
10. Remove the needle bearing (125) and the plug (122a) from a leading shaft (2).
11. Unscrew a nut (111) and remove a finger (106) with a blocking sheet spring (109), the blocking lever (107), the plug (108) and laying (110).

Installation

 PERFORMANCE ORDER

1. Establish the blocking lever (107), a blocking sheet spring (109), the plug (108) and laying (110) on a finger (106). Press a finger (106) through the transmission case from within and fix it a new nut (111).
2. Fix the needle bearing (125) and the plug (122a) on a leading shaft (2).
3. Press on a leading shaft (2) ball bearing (1a), establish a lock ring (1b) and establish a leading shaft (2) in the transmission case.
4. Establish an intermediate shaft (40) in the transmission case.
5. Fix the coupling (10) with a fork (13) and the lever (14) on a leading shaft and the synchronizer so that the groove in the coupling (10) was directed up.
6. Insert a shaft (103) inclusions of the 3/4th transfers to the transmission case. Grease a bolt (101) hermetics and screw it.
7. Insert the lever (117) of inclusion of the 3/4th transfers so that it was hooked with shlitsa of the lever of gear shifting. Insert the plug (118), grease a bolt (119) hermetic and tighten it.
8. Insert a leading shaft (20) into the transmission case.
9. Establish a shaft (103) inclusions of the 1/2nd of transfers to the transmission case. Grease a bolt (101) hermetics and screw it.
10. Establish the lever of inclusion (117) 3/4th transfers so that it was hooked with shlitsa of the lever of gear shifting. Insert the plug (118), grease a bolt (119) hermetic and tighten it.
11. Tighten a press 124 589 0931 00 on an intermediate case and fix an intermediate shaft bolts.
12. Press the ball bearing (128) in a bearing saddle on an intermediate shaft by means of a press 124 589 00 15 00. Move back bolts of fastening of a press 124 589 09 31 00 on an intermediate shaft approximately on 2 see. Press against the stop the ball bearing (128) in the transmission case.
13. Establish a lock ring (127).
14. Insert the blocking bearing (113) into the transmission case so that one ball was established from top to bottom in the direction to a nut.
15. Tighten the blocking bearing (113) bolts (114).