Mercedes S-Class W-140

1991-1999 of release

Repair and car operation



Mercedes S-Class
+ Mercedes-Benz Cars of a class S (W-140)
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
- Gear shifting box
   Specifications
   Removal and transmission installation
   Forward cover of a transmission - installation details
   Removal and installation of a back cover of a transmission
   + РКПП 717.438
   - РКПП 717.454
      Removal and installation of the sensor of speed of the car (VSS)
      Removal and installation of a forward cover of a transmission
      Removal and installation of a back cover of a transmission
      Removal and installation of an intermediate case
      Replacement of an epiploon of a back cover of a transmission
      Removal and installation of shaft of a transmission
      Dismantling and assembly of an intermediate shaft
      Verification of dimensional characteristics of a transmission
      Replacement of conic roller bearings of an intermediate shaft
      Replacement of ball bearings of an intermediate shaft
      Adjustment of the mechanism of gear shifting
+ Avtomaticheckaya transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



56822268



Dismantling and assembly of an intermediate shaft

Details of installation of an intermediate shaft

Intermediate shaft

5 — the inclusion Lever 4-/5-y transfers
6 — an inclusion Fork 4-/6-y transfers
7, 12, 13, 30 — Lock rings
8 — the Axial bearing
9, 35, 36 — the Frictional ring
10 — Tarelchataya a spring
11 — Laying
14, 25 — the Synchronizer
15, 26 — inclusion Couplings

16, 23, 31 — synchronizer Rings
17, 23a, 31a — Ring-shaped springs
18 — Kosozubaya a gear wheel of the 4th transfer
19, 21, 34 — Needle bearings
20 — the Intermediate shaft
22 — Kosozubaya a gear wheel of the 3rd transfer
27 — an inclusion Fork 2-/3-y transfers
29 — the inclusion Lever 2-/3-y transfers
33 — Kosozubaya a gear wheel of the 2nd transfer

Dismantling

 PERFORMANCE ORDER

1. Turn the lever (5) of inclusion of the 4/5th transfers on 90 ° and remove it together with a fork (6) and the coupling (15).

2. Having hooked a screw-driver, remove a lock ring (7). Remove the axial bearing (8), a frictional ring (9), a tarelchaty spring (10), laying (11) and a lock ring (13) from a conducted shaft.

3. Reinstall a lock ring (7).

4. Remove from a conducted shaft a lock ring (12) synchronizers (14).

5. Remove from a conducted shaft the synchronizer (14), a kosozuby gear wheel of the 4th transfer (18) with a ring (16) and the needle bearing (19).

6. Remove from a conducted shaft of laying (36) and a frictional ring (35).

7. Remove from a shaft a kosozuby gear wheel of the 2nd transfer (33) with a ring of the synchronizer (31) and the needle bearing (34).
8. Remove a synchronizer ring from a kosozuby gear wheel of the 2nd transfer.
9. Remove the lever of inclusion of the 2/3rd transfers with a fork and the coupling. Turn the lever on 90 ° and remove a fork.
10. Remove a lock ring (30) synchronizers of the 2/3rd transfers (25).
11. Remove the synchronizer (25) 2/3rd of transfers and a kosozuby gear wheel of the 3rd transfer (22 with a ring (23) and the needle bearing (21) from a conducted shaft.
12. Remove a synchronizer (23) ring from a kosozuby gear wheel of the 3rd transfer (22).

Assembly

 PERFORMANCE ORDER

1. Establish the synchronizer (25) on a conducted shaft an edge in the direction to a kosozuby gear wheel of the 3rd transfer (22) (shooters).

2. Be convinced that the lock ring (30) is correctly established in a groove.

3. Establish the coupling of the 2/3rd transfer (26) on a conducted shaft so that (2) grooves were directed to shlitsa.

4. The blocking element of the lever of switching should be established in the direction to a kosozuby gear wheel of the 3rd transfer (22).

5. Press a ring of the synchronizer of the 4th transfer on a kosozuby gear wheel until the ring-shaped spring will be established in a groove.


Further installation is carried out as it should be, the return to removal.